<a href="https://vibromera.eu"><img src="https://vibromera.eu/wp-content/uploads/2023/09/77-e1693745667801.jpg" alt="Portable Balancer Balanset-1A" /></a>
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<p>When it comes to vibration reduction and control techniques, balancing rotors plays a crucial role in ensuring smooth operation and longevity of machinery. The Balanset-1A device from Vibromera offers a comprehensive solution for balancing rotors in one and two correction planes.</p>
<p>Balancing in one plane, also known as "static balancing," is commonly done for narrow disc-shaped rotors without significant axial runout. Examples include grinding wheels, pulleys, disc flywheels, gear wheels, clamping chucks of lathes, narrow fans, and more.</p>
<p>On the other hand, balancing in two planes, known as "dynamic balancing," is performed for long shaft-like rotors. Examples include rotors of electric motors and generators, compressor and pump rotors, turbine and fan impellers, wide grinding wheels, spindles, and shafts of milling machines with beaters.</p>
<p>The process of balancing a rotor using the Balanset-1A device involves several key steps, from equipment preparation to installing correction weights.</p>
<p><strong>Equipment Preparation:</strong></p>
<p>Set up vibration sensors perpendicular to the rotor's axis of rotation. Attach the laser tachometer to a magnetic stand, directing it towards the reflective tape on the pulley. Connect the sensors to the device and link the device to a laptop via USB. Launch the Balanset software, selecting the two-plane balancing mode.</p>
<p><strong>Initial Vibration Measurement:</strong></p>
<p>Prior to balancing, hang a test weight and record its weight and installation radius. Start the rotor and measure the initial vibration level to determine the amplitude and phase of the original imbalance.</p>
<p><img src="https://vibromera.eu/wp-content/uploads/2024/03/5969837695301697405_121.jpg" alt="Rotor Vibration Measurement"></p>
<p><strong>Balancing in the First Plane:</strong></p>
<p>Place the test weight in the first balancing plane corresponding to the location of the first sensor. Start the rotor to measure the vibration level. It is essential that the amplitude or phase changes by at least 20%, indicating partial correction of the imbalance.</p>
<p><img src="https://vibromera.eu/wp-content/uploads/2024/03/5969837695301697404_121.jpg" alt="First Plane Balancing"></p>
<p><strong>Balancing in the Second Plane:</strong></p>
<p>Transfer the test weight to the second plane (where the second sensor is located), restart the rotor, and take measurements. These data assist the program in calculating the precise position and weight of the correction weights.</p>
<p><img src="https://vibromera.eu/wp-content/uploads/2024/03/5969837695301697403_121.jpg" alt="Second Plane Balancing"></p>
<p><strong>Imbalance Correction:</strong></p>
<p>Based on the collected data, the Balanset program suggests correction weights and their installation angles for both planes. Remove the test weight, prepare the correction weights according to the program's recommendations, and install them at the required angle in the rotor's rotation direction from the initial test weight position.</p>
<p><img src="https://vibromera.eu/wp-content/uploads/2024/02/Bs1ManualEngV156-May2023-10448541.png" alt="Correction Weights Installation"></p>
<p><strong>Verification and Completion of Balancing:</strong></p>
<p>Run the rotor for a final balancing check. If the vibration has reduced to an acceptable level, the process is complete. If further correction is needed, the program guides on where and how much additional weight to install.</p>
<p>Overall, the Balanset-1A device stands out for its compactness, intuitive software, multifunctionality, high measurement accuracy, customizable options, user-friendly interface, support for serial balancing, and cost-effectiveness. It ensures efficient rotor balancing for various industrial applications, enhancing machinery performance and reliability.</p>
<b>Contact Information:</b>
For more information about our Balanset balancing devices and other products, please visit our website: https://vibromera.eu.
Subscribe to our YouTube channel, where you will find instructional videos and examples of completed work: https://www.youtube.com/@vibromera.
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